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--- Workshop manual for Rectimo AR1200 (https://sbeaver.com/cgi-bin/fournier/cutecast.pl?forum=13&thread=383&page=)

Posted by lazenbyp on Sunday, May 4, 2008 @ 03:14 PM:

Hi,

I'm the Engineering member for my syndicate RF4D G-BHJN, just done another 50hour and noted some oil strainer nuts I don't like the look of. I'd like to get hold of replacements if possible. Any recommended UK parts suppliers, and what kind are they? The current ones are nyloc but not sure they should be.

I'd also like a workshop manual for the engine - I assume a VW one would be what I need, but which VW model is it derived from?

Thanks

Paul


Posted by Sam M. on Sunday, May 4, 2008 @ 09:18 PM:

I think you can find the engine manuel on this website.


Posted by lazenbyp on Monday, May 5, 2008 @ 02:10 AM:

Quote:
Originally posted by Sam M.

I think you can find the engine manuel on this website.

Thanks for the reply - I saw the manual on this site and I think it's useful for the specifications and basic schedule but when you start looking at the engine in detail I think it's a little light. I do know it's based on the VW lump, but which one?


Posted by andy1 on Monday, May 5, 2008 @ 06:26 AM:

There is no specific manual for Rectimo 4AR1200 engine. Finnish CAA has approved the use of standard Volkswagen Maintenance Instructions Manual (1969) on Aug 18th 1971. I have the manual, but as it is a Finnish translation, I believe there is not much use of it for your needs.

The basic engine is anyway VW 1/1200. Fournier RF4D Flight Manual gives the differences (clearances, torques etc.) compared to engine maintenance manual. The main problem is magneto end of the engine, because there seems not to be any instructions concerning it.

-Antti-

Edit: This might work:

http://www.amazon.com/exec/obidos/ASIN/0837604168/gemaclassde-20

[Edit by andy1 on Monday, May 5, 2008 @ 06:37 AM]

--------------------


Posted by lazenbyp on Monday, May 5, 2008 @ 04:04 PM:

Thanks Antti, I figured I'd pick one up anyway.

Paul

Quote:
Originally posted by andy1

There is no specific manual for Rectimo 4AR1200 engine. Finnish CAA has approved the use of standard Volkswagen Maintenance Instructions Manual (1969) on Aug 18th 1971. I have the manual, but as it is a Finnish translation, I believe there is not much use of it for your needs.

The basic engine is anyway VW 1/1200. Fournier RF4D Flight Manual gives the differences (clearances, torques etc.) compared to engine maintenance manual. The main problem is magneto end of the engine, because there seems not to be any instructions concerning it.

-Antti-

Edit: This might work:

http://www.amazon.com/exec/obidos/ASIN/0837604168/gemaclassde-20

[Edit by andy1 on Monday, May 5, 2008 @ 06:37 AM]




Posted by Collin on Monday, May 5, 2008 @ 09:00 PM:

Here is the part number for M6 cap nut for the sump plate N 011 062 4

Also here is a link to the Rectimo manual.

http://www.cfiamerica.com/images/Rectimo_4_AR_1200.pdf


Posted by andy1 on Tuesday, May 6, 2008 @ 05:00 AM:

Yeah, that manual of course does exist, but it's hardly an overhaul manual. A good source of information, anyway. Please note, that there's an error due to not revising the manual. It says that engine TBO is 850 h instead of 1350 h which it has been for ages.

-A-

--------------------


Posted by SteveBeaver on Tuesday, May 6, 2008 @ 08:11 AM:

I bought this book: http://www.amazon.com/gp/product/0895862255 and found it very satisfactory. A great deal of useful, practical information on the early engines.

Steve


Posted by lazenbyp on Tuesday, May 6, 2008 @ 04:08 PM:

Thanks Steve, I ordered this one too....!!!

Guess the VW aftermarket scene can be kinda addictive, can't it?

Cheers
Paul

Quote:
Originally posted by SteveBeaver

I bought this book: http://www.amazon.com/gp/product/0895862255 and found it very satisfactory. A great deal of useful, practical information on the early engines.

Steve




Posted by eugenio on Wednesday, May 7, 2008 @ 02:47 PM:

Just for information, the TBO of Rectimo 4AR1200, as stated by rectimo Aviation is 1000hr up to SN 99 then 1500 hr.
At overhaul time SN before 99 can be modified with camshaft bearings and TBO will be 1500.

For the manual you can use the 1600 manual, clearances are the same. The only difference between 1200 and 1600 are: stroker crankshaft, lightly smaller rods, bigger piston pins, bigger cylinders and pistons and different heads. Torque values, clearances bearings etc are all the same.

ciao

Eugenio


Posted by andy1 on Tuesday, August 25, 2009 @ 09:56 AM:

Hello Eugenio and all,

Back with this problem again. Is there some document available concerning the 1500 hours TBO? I have only found this list

http://aviation-international.aero/pdf/3AI16Cotations.pdf

but would need an official document for part M maintenance program.

Cheers,

-Antti-

--------------------


Posted by Donald on Saturday, August 29, 2009 @ 12:58 PM:

-Antti- I'm in the same position as you, though I may be in the 1000 hour TBO category, but yes, I'd like to be able to present something authoritative on TBO for part M.

Donald


Posted by Donald on Sunday, August 30, 2009 @ 04:11 AM:

Eugenio, many thanks for that document you emailed.

Posted by eugenio on Sunday, August 30, 2009 @ 05:43 AM:

I am now collecting a complete literature about VW engines in pdf format, plus I already have lots of Airplane/Gliders/Motorgliders literature, everything in pdf. Most of them cannot be displayed on the web due to copyright. Since we are under agreement as CAMO we must have all that documentation updated and as exhaustive as possible. I will consider the possibility to trade in documentation for my archive, or sell CD's with parts of it (sell means share the costs of CD, masterizing and shipping). Contact me at my own e.mail eugenio.lanza@casalanza.it if anyone is interested.

Eugenio


Posted by Antti on Wednesday, September 16, 2009 @ 06:23 AM:

Hello!

After accidentally deleting my cookies, I couldn't find my password and nothing worked. The forum did not mail it back, so Collin made me a new username - which in a matter of fact is a lot better than the old one! So, I'm back and have finally been able to fly some hours in our 371. One of the cylinders is leaking, though, and it doesn't give all the power (even out of all the 30 something...). So, climbing is quite slow, but it flies nicely after all. I had some problems with the carburettor too, but after three overhauls and some new parts, it works fine now.

But yes, thanks al lot, Eugenio, for your support. Got the mail and have set my maintenance program to local CAA. We'll see what happens after September...

-Antti-


Posted by SteveBeaver on Wednesday, September 16, 2009 @ 07:41 PM:

Email me at sbeaver@Columbus.rr.com for password issues. I can usually recover them.

Steve



Posted by Antti on Thursday, September 17, 2009 @ 03:14 AM:

Hi Steve!

Good to know that. I think I really am OK with this username, so I'll keep it

-Antti-


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